Raw materials received by the feed factory under contracted business relations are tested in chemical and microbiological laboratories in accordance with the terms of the contract. Only the raw materials which comply with the standards are accepted, and out of standard materials are rejected. The raw materials which are accepted are piled up in predetermined storages. If stocking process is expected to a take long time, protective measures are taken against mold formation and toxins.

Production

Initially, raw materials needed for production are taken into dosage silos. Ratio of the feed to be produced is prepared based on the type of animal and the level of productivity. Production is performed with a fully automated computerized system. Each stage of production is continuously controlled by taking samples at each stage of processing and analyzing the feed in NIR device within 2 minutes.

All feeds transported to hatcheries are quickly analyzed in NIR devices just as during the production process and are sent to the field upon receipt of conformity report issued by the laboratory.

Both raw materials and feeds are subjected to microbiological and chemical (nutritional) tests in the laboratories. Presence of toxin, mold, salmonella, E. coli, total coliforms, enterobacteria in the microbiological tests of raw materials and feeds are controlled. In chemical tests, moisture, raw protein, raw fat, raw cellulose, raw ash, starch sugar, metabolic energy, acidity, peroxide value and solutions in the raw materials and feeds are checked through infrared systems. In mechanical tests, pellet durability index (PDI) of the feed, crumble mixer sieve particle size and particle size of powder feed are checked. Percentages foreign material and broken grain in the raw materials are tested. Mineral substance analysis in feeds, feed raw materials and additives are Performed using Spectrometer and Titration devices.

Quality raw materials are treated in special processes and sanitized. The raw materials are passed through airborne bacteria capturing filters and then feed is produced. Annual production capacity is 330 thousand tons.

Broiler chickens at desired live weights are inspected by Erpiliç veterinarians before and during slaughtering process. Slaughtering process is conducted in accordance with Islam rules. Chickens are automatically processed in high technology machines and then taken into chilled storages.

Salami, sausage, soudjouk, patty, burger and folded chicken products are produced using special seasonings and additives procured from leading companies worldwide, and offered to consumers with the touch of Erpiliç flavor.

Göynük Feed Factory: Our feed factory, consisting of 35,000 m² outdoor and 5,500 m² indoor areas, has 330,000 tons of mixed feed production capacity on annual basis. Göynük Feed Factory is made up of two units called breeding feed production unit and broiler feed production unit.

Bolu Feed Factory: Our feed factory, consisting of 60,000 m² outdoor and 4,500 m² indoor areas, has 220,000 tons of mixed feed production capacity on annual basis.

MAIN STAGES OF THE SLAUGHTERING PROCESS:

LIVE CHICKEN RECEPTION, SLAUGHTERING AND DEFEATHERING
EVISCERATION
AIR CHILLING
WEIGHING, QUALITY DETERMINATION AND CUTTING
PACKAGING, STORING AND SHIPMENT
FURTHER PROCESSING DEPARTMENT

1. LIVE CHICKEN RECEPTION, SLAUGHTERING AND DEFEATHERING
Chickens are checked prior to slaughtering in compliance with the legislation in force and the norms of the European Union. When the chickens are brought to the slaughterhouse, their final check is performed by public veterinarians and in-house veterinarians. Upon approval of the veterinarians, the chickens are conveyed to the slaughtering section and the slaughtering process begins. The first phase is the live chicken reception unit. Vehicle carrying the chicken to be slaughtered approach the live chicken reception platform by receiving required information. Plastic crates full of chicken are automatically unloaded from the vehicle and placed on the operating band conveyor. Workers take the chickens from the crates and hang on the carousel. Empty plastic crates and the vehicle are washed and disinfected. The crates are loaded on the vehicles, which leave the slaughterhouse in order to be prepared for the same process in the following slaughtering day.In the meantime, the chickens hanged in shackles are hand-cut by the experienced and trained butchers according to Islamic rites. After that, blood is drained out of the carcass and then scalding process takes place in feather softening tank where chickens are prepared for defeathering. Subsequently, head is removed from the body and the headless carcass transferred to the evisceration line. During transfer process, feet of the chicken are cut using feet cutting machine.


2. EVISCERATION
Chickens are conveyed into the evisceration machine, and stomach area of the chicken is perforated. Evisceration machine completely removes internal organs of the chicken which come to the machine. The internal organs continue on the line towards the giblet separation machine, in which intestines and gall bladder are separated. Automation process continues in the subsequent stages. Chickens without internal organs are entered into the throat control machine where maws are removed and the chickens are passed to neck breaking machine. Chickens' necks are removed by the machine. Following removal of the necks, neck skins on the chickens are cut by a machine; and then the chickens are taken into the machine for complete washing including inside and out side. The machine washes inside and outside of the chickens using pressurized spray water. The chickens which are washed are sent to air chilling unit for chilling purposes.


3. AIR CHILLING
Since air chilling process is employed in our plant, microbiological criteria are fully satisfied and the best flavor is achieved. Air cooling units consist of 5 sections containing 3,500 meter long three storey conveyor lines. The chickens enter the air cooling units at 36 degrees temperature and are cooled down to maximum four degrees in the center as they leave the units. The chicken stay in the air chilling units for about 2.5 hours.


4. WEIGHING, QUALITY DETERMINATION AND CUTTING
The chickens which come out of the air chilling unit are passed to an automatic transfer machine equipped with a scale, where they are both weighed and transferred to the determination unit. The chickens which are weighed pass through the quality classification station and then fall into grammaging sections in accordance with the weight ranges and the qualities determined in the computer. The chickens which fall into the pans are first bagged and then packaged as whole carcass and sent to the stockroom. The chickens to be chopped do not fall into the pans and continue their way hanging on the conveyor. Then they are transferred to the cutting line via automatic transfer machine, and are delivered to the cutting modules based on the products to be produced. Pieces of the chopped chickens are separated into their respective sections, controlled for one last time, packaged and quickly taken to cold storage rooms.


5. FURTHER PROCESSING
Certain portion of the products produced at the cutting department is send to delicatessen units for further processing. In the further processing pre-preparation department, raw materials are transformed into mixtures in accordance with the product formulations. This mixture is shaped in automatic machines using the moulds designed for that particular product, and then conveyed to cooking department following liquid and dry coating. Cooking stage is a computer controlled process divided into two phases: fry cooking and steam cooking. Fully cooked products are taken into multi-storey freezer with -40°C ambient temperature, and internal temperature of the product is brought to -18°C. The product is then packaged and stored in deep-freezes until shipment. Delicatessen production consists of pre-preparation, cooking and packaging phases. Mixture prepared in the pre-preparation department in accordance with the product formulation are automatically filled by filling machines, taken to cooking carts and cooked in ovens under computerized control system. The products are first taken into resting units and then packaged and stored in cool storages until shipment. The storage consists of two sections called fresh and frozen. The products are monitored under computerized environment based on first-in-first-out principle. The products in the storages are shipped to the dealers by freezer trucks, which are washed and disinfected.

Turkey Eggplant Kebab with Meat | Turkey Beans with Fresh Meat | Hindi Sac Tava | Turkey Roasting | Turkey Bleeding | Roast Turkey is Tan | Hindi Shepherd Roasted | Chedarl turkey paninis | Indian Curry Sauce Penne | Indian Chip Chip | Stewed Turkey Casserole | Hindi Sultan | Saute Butter with Curry Sauce | Hindi Okra | But Skewer turkey | Turkey drumsticks sauteed | Hindi But Tandır | Osso Bucco Tava | Turkey Adana Kebab | Bunny Turkey Baguette (Spinach with Bechamel Sauce) | Turkey Oven Buttons | Blinded Hindu Casserole | Hot Turkey Salad | Turkey Pizza | Turkey baguette barbecue | Turkey and Pasta Mushroom | Puree Hindi | Rice Casserole in Microwave Oven | Pasta with turkey pasta | Potatoed Apple with Butt Butter

Plenty of Quality Feed Industry, California, is the first enterprise producing the white-haired breed turkey Turkey. The hindi are fed with special, high quality and hygienic feeds made up of vitamins and minerals mixed with natural products such as corn, wheat, barley and soy, which Bolu Quality Feed Industry has done from 1980 with daily feed experience. Hindi, full turkey, Istanbul dealers, turkey wholesale, turkeys retail, abundance, turkeys wholesale, smoked turkey breast, turkey breast, wholesale turkey breast, frozen turkey breast, Istanbul turkey, wholesale turkeys, turkey thigh, wholesale turkey ham, turkey butt, turkey wing, wholesale turkey wing, turkey wing, stony, liver, heart, turkey offal, abundant offal, leaf rotates, chest rotates, but rotates, wholesale rotates, istanbul rotates abundantly, leaf rotates, chest rotates but rotates wholesale rotary, rotary plenty Turkey istanbul are serving as the main distributor in abundance.

Genuine Tastes with Perfect Production...
Namet Çayırova Integrated Meat and Meat Products Plant
Equipped  with the latest technology Namet Çayırova plant began production as of 2010. This huge facility with 34,600 m² closed area performs Deli, fresh meat, advanced processed products, frozen meat balls and burger production.

The plant which is shown as technology base of taste world, complies with European and world standards in every respect.

Meat Arts Center: Red Meat Chopping Line

In Namet Çayırova plants, the production, starts in red meat chopping line. The temperature in here and  the entire production areas  is constantly +8°C  for health and quality reasons. The carcasses which are cut in hygienic conditions in combine in Şanlıurfa, come to Namet Çayırova Plant with refrigerated vehicles, without breaking the cold chain. The carcass meat which are unloaded at the acceptance area, after veterinarian and  retrospective traceability controls, they are rested in old storages at 0 ° C and wait for its turn to enter the chopping line.

*Retrospective traceability criteria:

Certificate of origin: Proven animal origin information received from the producer

Barcoding: the combine ID of the animal

Batch Number: Product daily production information

Meat on the chopping line are processed by red meat masters. Meats shredded by professional butchers are sparated according to their kind. For perfect hygiene marching bands in the line are kept under control by ultraviolet rays against microbiological contamination.

After chopping line meat, fresh meat, advanced processed products are distributed to the Deli and frozen product lines.

Most fresh state of the meat: Namet Fresh Meat Line

A portion of the meat from chopping line comes to fresh meat line and vacuumed and prepared. to shipment.

Some are converted to minced meat, cubed meat, beef, meat balls and other varieties. They are automatically weighed and  are packed with M.A.P. (Modified Atmosphere Packaging) technology. MAP technology maintains the freshness of the meat without any chemicals added.

Convenience in Cuisines: Advanced processed products line

Namet,  gives importance to to create product categories as much as technology and quality. Advanced processed product line  as an indicator of innovative aspect of Namet prepares the tastes of Turkish cuisine. Products of this category being enriched by the work in the R & D unit are cooked under hygienic conditions by expert chefs. They are packed  untouched and delivered to the consumer with all their freshness.

Birthplace of insatiable tastes: Namet Deli Line

Namet combines superior technology with Turkish  taste, captures perfect flavor by creating the same standards in all products. Meat prepared for soujouk, salami, ham and sausage are extracted from the nerves during shredding. To achieve the highest quality,  fat, water, protein analysis are performed by computer-controlled standardization machine directly connected to the computer department. At the filling stage of the product, our experienced staff show their expertise. Filled with fully automatic machine without compromising hygiene sausage, salami, ham and soujouks are ready for cooking and fermentation stages according to the product.

Filled products were then cooked in computer controlled  ovens, showered, and  taken  to the pre-cooling rooms. Smoked  products are cooked in fumigation oven with a special juniper shavings, roastings in a double-walled steam heated boilers, hams in boiling caldrons.

Products prepared in fermented soujouk line are ripened in special fermentation rooms and then rested in climatic rooms (temperature, humidity and air circulation in controlled hygienic environment).

The most exclusive taste of  traditional Turkish kitchen  pastrami is produced carefully under hygienic conditions in accordance with the traditional production procedures with the best meats.

Namet performs slicing and packaging of Deli products untouched. Namet with this superiority, makes a difference in the industry in terms of quality and hygiene.

Taste coming from -40 ° C: Frozen Products Line

In frozen products line, Namet produces meatballs varieties and burger meat balls according to Turkish  taste. Meatballs which can be prepared in various types in automatic forming machines are frozen  at -40°C in a few minutes to keep the flavor and freshness at the maximum level. They are immediately packaged and stored in cold storages.

Production in accordance with the world's most advanced standards …

Namet Çayırova Factory has ISO 9001: 2008, ISO 22000: 2005, IFS V6, V6 BRC, FSSC 22000 quality and food safety system documentation and  TSE products and service certificates of competence.These standards are applied in the plant's production processes.

Namet has also halal food certificate certified from the Turkish Standards Institute.

Scientific overview of taste: Quality Control Laboratories

Honored with many consumer awards until today, Namet, in order to achieve the highest standards, performs most stringent quality controls  regarding all product preparation processes, products and raw materials.

With retrospective traceability system,  auxiliary materials, main raw materials are monitored with computer systems automatically and instantaneously from input to output. Manufactured products are checked by independent laboratories for microbiological and chemical analysis. Namet is continuously improving the quality of the workforce through regular staff training.